Ready for Vegas

The bike is officially ready for Vegas. New Michelin Pilot Road tires are on the bike, and the DDM HID headlight has had to come off. The incredibly long, automobile-derived wiring loom is far too much for underneath my tank and was a short ride from melting into oblivion. The AG Hammer rearsets (AGgressive Hammer is the full name of the manufacturer) work very well, and all necessary adjustments to actuate the brake light and pedal position have been made. 

The Nichols flywheel performs very well, however there was a bit of a challenge in getting the VeeTwo basket/hub and Barnett Clutch to perform. The malfunction, however, was at the slave cylinder side, and was the result of the shorter (225mm) pushrod of my 1999, compared with the longer (235mm) pushrod of the later bikes. Also, the STM pushrod pin (cup that fits into the pressure plate bearing) had the small bearing inside it seize, and had begun to drill into my original pushrod, and similarly the clutch pressure plate bearing had all but given up as well. The combination of tight spot in the bearing, short pushrod, and seized pushrod pin bearing had the bike unable to shift gears very well (The clutch wouldn't disengage without repeated pumping of the lever). Stuart Rust was able to identify the problem, and we replaced all failing components, and bolted up a new Ducati Performance slave cylinder as well. (Turns out the malfunction was from no fault of my own!)

Here's a pic from about a week ago, and but they don't include the new slave cylinder, or new tires yet. New pics tomorrowish with the bike geared up and ready to go. 

After the trip, the bike is due a valve inspection, and there's a set of Sil-Moto Spaghetti pipes waiting at home as well. 

Pics as Promised - Vegas Update

Going to be working with Stuart Rust on some basic modifications for the trip. The headlight is being upgraded to DDM H4 HID kit so I can see when its dark (at long last) and meanwhile the bucket and glass have been upgraded to a clear-glass system from Germany thanks to Desmoworld. This should help out night vision immensely. Here's a pic of the current headlight with the ring powder coated black, and the new unit will look very similar. Powdercoating was done locally by Custom Powder Coating.

The blinker situation has been all sorted out, with the blinkers mounted to the carbon fiber headlamp brackets, and the headlamp mounted with titanium bolts and drilled titanium washers.  Additionally, many of the older corroded bolts have been replaced with stainless steel bolts, bought on the cheap from MonsterParts.

Stuart is going to help by putting on a new set of Michelin Pilot Roads, since the Vegas trip is 2800mi and my rear Pilot Power is looking pretty worn already (not to mention the aged Dunlop out front). He's going to give the bike a once over before the ride after I change my oil, and afterward he'll likely do an oil change, belt change, and valve check. If the valves need any tending to, I will be putting in a MBP collet set, and using the EMS Shims. Other bits include Nichols Flywheel and the Nichols Jambnuts for good insurance, as well as the Sil Moto Spaghetti Headers. Things are looking good, though I dread the upcoming wiring debacle that will be installing an AutoCom system to a switched positive lead. Here's a shot of the whole bike currently before the work begins:

Higher quality pictures will be taken next time, when I'm back to using my Canon SLR, rather than my Blackberry Bold.

Latest Progress

Tomorrow is the final day I'll be able to work on the bike in person for some time. I was able to resolve several issues with fitments and decide on my game plan for the next few weeks.

The brake/clutch lines are due in late next week or the beginning of the following from Motowheels in California. Again, Brian & Ed have done much to make things go as smooth as possibly for me. Along with the brake lines I should also be receiving a set of billet fork preload adjuster knobs for the tops of the Showa forks. They'll give me the opportunity to change the preload when I desire, and just as important, they will look quite nice.

Unfortunately for me came the realization that the sidestand mounts on my M900 are the older much larger diameter style and thus the CycleCat Billet Sidestand (DKS-35) will not work with my system unless I change the mounting to a newer style configuration. This looked quite feasible until the costs were investigated. A quick look at the mounting plates and costs through BikeBandit schematics show that the system is around $100 and at this point I'm not willing to spend nearly 250 big ones to have a better looking and slightly better functioning sidestand.

The installation of the Nichols Breather went without any problems as one might expect and the K&N filter slid neatly on top of it and came supplied with the necessary plugs to close off the airbox where existing hosing ran. Quite convenient and easy to use. In the same neck of the woods the gas vapor canister and oil breather box have been completely removed as have the carburetor vent pods. Other body parts I have decided to remove from the bike include the model indicating side panels as well as the rear-hugger. I may decide to revert to a rear hugger after several rides so I am keeping all parts for just such an event.

The removal of the existing license plate bracket and blinker mounts in the rear went smooth, though it required the removal and disassembly of part of the rear brake light to access all the appropriate bolts. The TPO license plate bracket bolted right up and the wiring for the blinkers, etc was relocated to the under seat area. The Rizoma blinkers were slightly trickier to plug in than I originally anticipated but not because of the stock wiring but because of the proprietary plug in the middle of the LED signals wiring. Apparently my fingers were a little big, but with a narrow straightedge the problem was solved.

Alain installed a new tire on the rear as it was due while he replaced the chain and both sprockets. The tire is a Michelin Pilot Power while the chain is a D.I.D. 520ERV3 purchased along with the AFAM sprockets in a group buy on the DML. This proved a very cost effective method of changing to a 14T front sprocket and a 40T rear. While installing the tire, chain and sprockets, I purchased from Corsair Industries a set of billet chain adjuster plates that are much nicer looking and have less "slop" in them (as Alain defines it).

In other news, the fiberglass short bellypan purchased from Red Racing will be mounted tomorrow morning and trimmed as necessary before it shipped out of state for paint. This is to be coupled with the receipt of the Ducati Performance carbon dash with tachometer in the mail to me that should be here on the 16th. Talk about things all coming together! Sorry There Were No Pictures in this LONG Post!